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Hyundai Azera: Intake Manifold Repair procedures - Intake And Exhaust System - Engine Mechanical System - Hyundai Azera 2011-2024 Service ManualHyundai Azera: Intake Manifold Repair procedures

Fifth generation HG (2011–2024) / Hyundai Azera 2011-2024 Service Manual / Engine Mechanical System / Intake And Exhaust System / Intake Manifold Repair procedures

Removal and Installation
1.
Remove the surge tank.
(Refer to Intake And Exhaust System - "Surge Tank")
2.
Remove the low pressure fuel line.
3.
Remove the intake manifold (A).

   
•
Cover the cylinder head intake port with a clean woven stuff or vinyl cover to prevent foreign materials from entering.
•
Make sure the engine and radiator are cool to the touch.
•
Remove radiator cap.
•
Loosen the drain plug and drain the coolant.
•
Tighten the radiator drain plug securely.
   
Drain the engine coolant before removing the intake maniford.
Otherwise, engine coolant may enter into the intake port from the vent holes of the clylinder head and this can cause problems in the engine combustion chambers.
4.
Install in the reverse order of removal.
   
Tighten the intake manifold bolts and nuts, in several passes as below.
Tightening torque
Step 1: 3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)
Step 2: 26.5 ~ 31.4N.m (2.7~3.2kgf.m, 19.5~23.1lb-ft)
Step 3: Repeat 2nd step twice or more.

   
Fill the engine coolant after installing intake maniford and check coolant level.
Intake Manifold Components and Components Location
Components 1. Intake manifold ...

Exhaust Manifold Components and Components Location
Components 1. LH Exhaust manifold gasket2. LH Exhaust manifold3. LH Heat protector4. LH Exhaust manifold stay5. RH Exhaust manifold gasket6. RH Exhaust manifold7. RH Heat protector8. RH Exhaust m ...

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Special Service Tools
Special Service Tools ItemIllustrationApplicationFuel Pressure Gauge(09353-24100)Measuring the fuel line pressureFuel Pressure Gauge Adapter(09353-02100)Connection between the high pressure fuel ...

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