Hyundai Azera: Panoramaroof Assembly Repair procedures

Fifth generation HG (2011–2024) / Hyundai Azera 2011-2024 Service Manual / Body (Interior and Exterior) / Panoramaroof / Panoramaroof Assembly Repair procedures

Removal

1.	Remove the roof trim. (Refer to Roof Trim - "Roof Trim Assembly")

2.	Remove the rear window glass. (Refer to "Rear Window Glass")

3.	Remove the movable glass. (Refer to Panoramaroof - "Movable Glass")

4.	Remove the roof antenna. (Refer to Body Electrical System - "Antenna")

5.	Remove the roof side molding. (Refer to Body Side Molding - "Roof Side Molding")

6.	Remove the panoramaroof deflector. (Refer to Panoramaroof - "Panoramaroof Deflector")

Loosen the panoramaroof mounting nuts (A).

Tightening torque :

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

[Front]

[Rear]

Loosen the panoramaroof side mounting nuts (A).

Tightening torque :

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

Open the space between chassis and front glass using flathead screwdriver, and then cut the sealant of rear and side using a tool (09816-2P127).

•	Be careful not to damage the front glass when inserting tools between the chassis and front glass.

•	Front glass is need to changed to new product surely.

10.	Remove the front glass (A).

11.

Cut out the panoramaroof side seal (A) using the cutter (B).

•	Panoramaroof side seal needs to be changed to insure product quality.

12.

Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of front using a tool (09816-2P121, 09816-2P122).

•	This blade has a inclination to push upward.(09816-2P121, 09816-2P122)

•	This blade has a inclination to push downward. (09816-2P123, 09816-2P124)

•	Be careful not to damage the panoramaroof when inserting tools between the chassis and panoramaroof.

13.

Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of aside using a tool (09816-2P121, 09816-2P122).

•	This blade has a inclination to push upward.(09816-2P121, 09816-2P122)

•	This blade has a inclination to push downward. (09816-2P123, 09816-2P124)

•	Be careful not to damage the panoramaroof when inserting tools between the chassis and panoramaroof.

14.

Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of rear using a tool (09816-2P127).

•	Be careful of breaking center hole (B).

•	Be careful of breaking nut hole (C).

•	Be careful not to damage the panoramaroof when inserting tools between the chassis and panoramaroof.

15.

Cut the tape between the panoramaroof and the body. remove the panoramaroof (A).

•	Work with a minimum of four persons when lifting the panoramaroof on or off the vehicle.

Installation

With a knife, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around the entire panoramaroof opening flange.

•	Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.

•	Remove the rubber dam and fasteners from the body.

•	Mask off surrounding surfaces before painting.

2.	Clean the body bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on the clean surface.

3.	Install the side seal (B), front seal and rear seal (C) to the panormaroof panel (A).

With a sponge, apply a light coat of body primer to the original adhesive remaining around the windshield opening flange. Let the body primer dry for at least 10 minutes :

•	Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges.

•	Never touch the primed surfaces with your hands.

•	Mask off surrounding surfaces before painting.

Apply a light coat of glass primer to the outside of the fasteners.

•	Never touch the primed surface with your hand. If you do, the adhesive may not bond to the glass properly, causing a leak after the windshield glass is installed.

•	Do not apply body primer to the glass.

•	Keep water, dust, and abrasive materials away from the primer.

Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of sealant (B) around the edge of the panoramaroof (A) as shown. Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner.

Sealant Bead width

Height : 12 mm (0.4724 in.)

Width : 8 mm (0.3150 in.)

Align the panoramaroof to center hall (A) of body, carefully install the panoramaroof to the body frame.

•	Work with a minimum of four persons when lifting the panoramaroof on or off the vehicle.

Check the Clearance and gap for each side after installing the panoramaroof.

Section		Clearance	Gap
Front edge	A-A	0.7 ± 1 mm	5 ± 1.5 mm
		(0.0276 ± 0.0394 in)	(0.1969 ± 0.0591 in)
Rear edge	B-B	1.5 ± 1 mm	5.8 ± 1.5 mm
		(0.0591 ± 0.0394 in)	(0.2283 ± 0.0591 in)
Side edge	C-C	-	3.8 ± 1 mm
		-	(0.1496 ± 0.0394 in)

Install the nuts (A) to the panoramaroof.

Tightening torque :

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

[Front]

[Rear]

10.

Install the nuts (A).

Tightening torque :

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

11.	Install the panoramaroof deflector.

12.	Install the movable glass.

13.	Install the roof side molding.

14.

Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of sealant (B) around the edge of the front glass (A) as shown. Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner.

Sealant Bead width

Height : 12 mm (0.4724 in.)

Width : 8 mm (0.3150 in.)

15.	Install the front glass (A).

16.

Check the Clearance and gap for each side after installing the front glass (A).

Section		Clearance	Gap
Front edge	A-A	0.7 ± 1 mm	5 ± 1.5 mm
		(0.0276 ± 0.0394 in)	(0.1969 ± 0.0591 in)
Rear edge	B-B	1.5 ± 1 mm	4 ± 1.5 mm
		(0.0591 ± 0.0394 in)	(0.1575 ± 0.0591 in)
Side edge	C-C	-	3.8 ± 1 mm
		-	(0.1496 ± 0.0394 in)

17.	Install the roof antenna.

18.	Install the rear window glass.

19.	Scrape or wipe the excess adhesive off with a putty knife or towel. To remove adhesive from a painted surface or the windshield, wipe with a soft shop towel dampened with alcohol.

20.

Let the adhesive dry for at least one hour, then spray water over the roof and check for leaks. If a leak occurs, let it dry, then seal with sealant :

A.	Let the vehicle stand for at least four hours after windshield installation. If the vehicle must be driven within 4 hours, it must be driven slowly.

B.	Keep the windshield dry for the first hour after installation.

21.

Reinstall all remaining removed parts. Install the rearview mirror after the adhesive has dried thoroughly. Advise the customer not to do the following things for two the three days :

A.	Slam the door with all the windows rolled up.

B.	Twist the body excessively (such as when going in and out of driveways at an angle or driving over rough, uneven roads).

22.	Install the roof trim.

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